Docker-Generated Monte Carlo Screen

Uncertainty Lab

A 3D de-risking lab for yield, MFSP, CI, hydrogen price and carbon intensity, heat recovery, aqueous treatment, catalyst life, feedstock credits, and model reconciliation.

800

seeded Monte Carlo cases generated in Docker

84.1%

internal pass-all rate against MFSP, CI, catalyst, and fuel-yield gates

Continuous yield and fuel-yield data package

top de-risking control by generated score

Minimum de-risking package

highest-scoring scenario package for first investment review

Interactive Uncertainty Twin

Monte Carlo yield, MFSP, CI, catalyst-life, hydrogen, and aqueous-treatment gates

Pass-all rate84.1%
P50 MFSP$2.89/GGE
P50 CI24 g/MJ
P50 fuel yield38.72%

First investment screen. Tests the variables most likely to move yield, MFSP, CI, catalyst life, and model credibility at the same time.

mfspUsdGgecapexFactor
+0.547 correlation
mfspUsdGgefuelYieldPct
-0.5 correlation
mfspUsdGgefeedstockCreditUsdDryTon
-0.401 correlation
mfspUsdGgehydrogenPriceUsdKg
+0.349 correlation
mfspUsdGgeciGCo2eMj
+0.254 correlation
mfspUsdGgeghgReductionPct
-0.254 correlation
Yield uncertainty

Continuous yield and fuel-yield data package Required pilot evidence

The largest economics swing is whether continuous sludge HTL and upgrading actually land inside the biocrude and fuel-yield bands.

Continuous mass balance, carbon balance, oil recovery correction, fuel yield after upgrading, downtime, and sample-to-sample variability.
Hydrogen uncertainty

Hydrogen price and carbon-intensity meter Required before deep upgrading claims

Hydrogen price and CI can flip both MFSP and GHG savings, especially for renewable diesel and SAF cases.

kg H2 per kg oil, delivered or on-site H2 price, H2 CI, temporal matching, oxygen co-product credit, and sensitivity to deep HDN.
Thermal uncertainty

Heat recovery and fouling demonstration Pilot-critical

Heat recovery is central to continuous HTL economics and CI, but fouling can degrade the assumed energy balance.

Recovered heat fraction, fouling drift, cleaning interval, startup fuel, thermal-fluid losses, and net heat duty.
Aqueous uncertainty

Aqueous treatment cost and CI demonstration Required integration gate

Aqueous treatment can either reduce MFSP and GHG through product recovery or add aeration, COD, ammonia, and inhibition penalties.

COD removal, ammonia fate, toxicity, aeration energy, electrocatalytic H2 balance, nutrient byproducts, and WRRF return-load response.
Upgrading uncertainty

1000 h catalyst lifetime and guard-bed run Required deactivation evidence

Catalyst replacement, guard-bed loading, pressure drop, and HDN depth can turn an attractive oil into a costly upgrading feed.

Run hours, pressure drop, guard-bed breakthrough, spent-catalyst autopsy, product nitrogen, hydrogen demand, and downtime.
Model uncertainty

Reduced-order model reconciliation Required review gate

Monte Carlo results are only useful if process, discounted-cash-flow, and LCA models agree on functional units and boundaries.

Model versioning, mass/energy closure, uncertainty distributions, correlation assumptions, LCA boundary, and independent reproduction.

The Docker-generated selector picked Continuous yield and fuel-yield data package + Hydrogen price and carbon-intensity meter + Aqueous treatment cost and CI demonstration + Reduced-order model reconciliation + Heat recovery and fouling demonstration + Executive sensitivity dashboard. Pyomo-formulated six-control uncertainty package with yield, hydrogen, aqueous, technical, economic, climate, model, time, and cost gates; solved by deterministic enumeration.

These results are a screening model for research planning. The pass rate is not a commercial-readiness claim until measured sludge assays, continuous HTL runs, hydrotreating data, product analysis, and third-party TEA/LCA close the same gates.

Current readiness decision

The model says the pathway is promising, not ready for commercial fuel claims

The generated screen carries published PNNL uncertainty bands into a site-facing decision model. The leading action is a measured package: continuous yield and fuel-yield data, hydrogen price and CI, aqueous treatment, heat recovery, model reconciliation, and a manager-facing sensitivity dashboard. The pass rate is useful for planning, but it does not replace measured sludge assays, pilot runs, product-quality data, or independent TEA/LCA.

PNNL fuel yield band34.7-42.7%

Triangular screen centered on 38.7% finished fuel yield from wet-waste HTL and upgrading.

PNNL MFSP band$2.28-$3.45/GGE

The internal claim gate is held at $3.45/GGE until site costs and credits are measured.

P50 model output$2.89/GGE and 24 g/MJ

Median result from 800 generated cases; P50 fuel yield is 38.72%.

First investment screen

Minimum de-risking package

63.1

Tests the variables most likely to move yield, MFSP, CI, catalyst life, and model credibility at the same time.

Economic
85.7
Climate
81
Technical
85.3
Dependency
50.3
Pilot readiness focus

Pilot confidence package

61.7

Prioritizes measured pilot behavior and site feedstock reality before adding market optionality.

Economic
86.7
Climate
77.7
Technical
81.7
Dependency
52
CI downside focus

Climate downside package

58

Tests whether low-carbon claims survive hydrogen CI, heat loss, return-load emissions, and avoided-burden uncertainty.

Economic
78
Climate
85
Technical
64.3
Dependency
61.3
MFSP downside focus

Cost downside package

56.8

Checks whether the pathway survives low yield, weak tipping credit, high capex, high hydrogen price, or lower credits.

Economic
86.3
Climate
68
Technical
59.7
Dependency
56.7
Revenue flexibility focus

Market optionality package

52

Tests whether the project can switch product slate, co-feed, and logistics strategy without losing margin or CI.

Economic
79
Climate
61.3
Technical
57.7
Dependency
64.7

Generated de-risking package

Pyomo-gated six-control uncertainty package

66.7

Continuous yield and fuel-yield data package

Continuous mass balance, carbon balance, oil recovery correction, fuel yield after upgrading, downtime, and sample-to-sample variability.

65.5

Hydrogen price and carbon-intensity meter

kg H2 per kg oil, delivered or on-site H2 price, H2 CI, temporal matching, oxygen co-product credit, and sensitivity to deep HDN.

65.3

Aqueous treatment cost and CI demonstration

COD removal, ammonia fate, toxicity, aeration energy, electrocatalytic H2 balance, nutrient byproducts, and WRRF return-load response.

65.2

Reduced-order model reconciliation

Model versioning, mass/energy closure, uncertainty distributions, correlation assumptions, LCA boundary, and independent reproduction.

60.2

Heat recovery and fouling demonstration

Recovered heat fraction, fouling drift, cleaning interval, startup fuel, thermal-fluid losses, and net heat duty.

58.6

Executive sensitivity dashboard

P10/P50/P90 metrics, tornado drivers, pass/fail gates, selected de-risking experiments, and source-linked assumptions.

Monte Carlo drivers

Variables most correlated with MFSP and CI in the generated screen

mfspUsdGge

capexFactor

+0.547

absolute correlation 0.547

mfspUsdGge

fuelYieldPct

-0.5

absolute correlation 0.5

mfspUsdGge

feedstockCreditUsdDryTon

-0.401

absolute correlation 0.401

mfspUsdGge

hydrogenPriceUsdKg

+0.349

absolute correlation 0.349

mfspUsdGge

ciGCo2eMj

+0.254

absolute correlation 0.254

mfspUsdGge

ghgReductionPct

-0.254

absolute correlation 0.254

ciGCo2eMj

ghgReductionPct

-1

absolute correlation 1

ciGCo2eMj

hydrogenCiKgCo2eKg

+0.673

absolute correlation 0.673

ciGCo2eMj

heatRecoveryFraction

-0.527

absolute correlation 0.527

ciGCo2eMj

fuelYieldPct

-0.316

absolute correlation 0.316

ciGCo2eMj

mfspUsdGge

+0.254

absolute correlation 0.254

ciGCo2eMj

aqueousPenaltyFactor

+0.214

absolute correlation 0.214

Molecular uncertainty markers

Representative species used to keep the decision model tied to real chemistry

contaminant liability marker

PFOA C7HF13O2

Score
100
MW
364.057
Hetero
15
F atoms
13
residual credit marker

Phosphoric acid H3O4P

Score
63
MW
97.994
Hetero
5
F atoms
0
carbon-balance marker

Carbon dioxide CO2

Score
34
MW
44.009
Hetero
2
F atoms
0
aqueous COD and corrosion marker

Acetic acid C2H4O2

Score
34
MW
60.052
Hetero
2
F atoms
0
aqueous return-load marker

Ammonia H3N

Score
31
MW
17.031
Hetero
1
F atoms
0
HDN severity marker

Pyridine C5H5N

Score
31
MW
79.102
Hetero
1
F atoms
0
heat load and aqueous phase

Water H2O

Score
23
MW
18.015
Hetero
1
F atoms
0
recalcitrant aqueous COD marker

Phenol C6H6O

Score
23
MW
94.113
Hetero
1
F atoms
0
finished-fuel proxy

Dodecane C12H26

Score
15.5
MW
170.34
Hetero
0
F atoms
0
upgrading cost and CI driver

Hydrogen H2

Score
12
MW
2.016
Hetero
0
F atoms
0
offgas / avoided baseline driver

Methane CH4

Score
12
MW
16.043
Hetero
0
F atoms
0

Control ledger

Every promising run must survive yield, cost, climate, catalyst, aqueous, and model-boundary uncertainty together

Yield uncertainty66.7

Continuous yield and fuel-yield data package

The largest economics swing is whether continuous sludge HTL and upgrading actually land inside the biocrude and fuel-yield bands.

Economic
96
Climate
74
Technical
92
Measured
88
Hydrogen uncertainty65.5

Hydrogen price and carbon-intensity meter

Hydrogen price and CI can flip both MFSP and GHG savings, especially for renewable diesel and SAF cases.

Economic
86
Climate
98
Technical
68
Measured
90
Aqueous uncertainty65.3

Aqueous treatment cost and CI demonstration

Aqueous treatment can either reduce MFSP and GHG through product recovery or add aeration, COD, ammonia, and inhibition penalties.

Economic
88
Climate
88
Technical
90
Measured
84
Model uncertainty65.2

Reduced-order model reconciliation

Monte Carlo results are only useful if process, discounted-cash-flow, and LCA models agree on functional units and boundaries.

Economic
78
Climate
82
Technical
80
Measured
90
Thermal uncertainty60.2

Heat recovery and fouling demonstration

Heat recovery is central to continuous HTL economics and CI, but fouling can degrade the assumed energy balance.

Economic
82
Climate
84
Technical
86
Measured
86
Decision surface58.6

Executive sensitivity dashboard

Managers need to see which variables make the project pass or fail, not just a single best-case result.

Economic
66
Climate
66
Technical
66
Measured
96
Feedstock uncertainty56.7

Feedstock contract and avoided-disposal baseline

Tipping fees, avoided disposal, counterfactual sludge management, and seasonal sludge quality are often decisive.

Economic
92
Climate
78
Technical
46
Measured
86
Market uncertainty56

Marine, renewable diesel, and SAF market switch

The best product slate can change with hydrogen price, fuel credit, HDN depth, hydrocracking yield, and local offtake.

Economic
78
Climate
70
Technical
70
Measured
84
Upgrading uncertainty55.9

1000 h catalyst lifetime and guard-bed run

Catalyst replacement, guard-bed loading, pressure drop, and HDN depth can turn an attractive oil into a costly upgrading feed.

Economic
84
Climate
60
Technical
96
Measured
82
Co-feed uncertainty49.8

FOG, food waste, and co-feed availability envelope

Co-feeds can improve oil yield but add supply, contamination, contract, logistics, and product-quality uncertainty.

Economic
68
Climate
56
Technical
74
Measured
80
Logistics uncertainty47.4

Sludge, biocrude, H2, and product logistics test

A centralized upgrader, delivered hydrogen, or hauled wet sludge can change MFSP and CI enough to alter the deployment model.

Economic
64
Climate
52
Technical
48
Measured
92
Policy uncertainty47

LCFS, RIN, SAF, and avoided-disposal credit sensitivity

Project economics may depend on credits that vary by product, jurisdiction, CI score, verification method, and policy durability.

Economic
88
Climate
64
Technical
24
Measured
74
Capital uncertainty46.3

Class-3 capex and installation factor estimate

N-th-plant TEA does not include all first-of-kind contingencies, redundancies, startup delays, or site-specific installation costs.

Economic
90
Climate
28
Technical
62
Measured
78
Climate baseline uncertainty44.8

WRRF methane and N2O emissions measurement

Avoided methane and N2O can dominate CI savings but are site-specific and can be fragile under audit.

Economic
46
Climate
94
Technical
38
Measured
74
uncertainty-pnnl-2023

Uncertainty analysis for wet-waste HTL TEA/LCA

Monte Carlo wet-waste HTL source reporting biocrude yield, fuel yield, MFSP, and GHG-reduction ranges.

Open source
uncertainty-rsc-wet-waste-2026

Wet-waste HTL TEA/LCA with upgrading strategies

2026 source comparing sludge, manure, and food waste across marine, renewable diesel, and SAF product strategies.

Open source
uncertainty-pnnl-site-2024

Site-specific wet-waste HTL design case

PNNL site-specific design case for wet-waste HTL, biocrude upgrading, economics, and GHG assessment.

Open source
uncertainty-aqueous-monetization-2024

Aqueous-phase treatment and monetization options

PNNL source showing aqueous-phase treatment choices can reduce MFSP and life-cycle GHG relative to baseline.

Open source
uncertainty-energy-mss-2026

Municipal sewage-sludge HTL TEA/LCA

2026 municipal sewage-sludge HTL source reporting continuous-mode TEA/LCA, 19 g CO2e/MJ, and sensitivity framing.

Open source
uncertainty-ml-lca-tea-2025

Machine-learning-aided LCA and TEA for sludge HTL

Integrated ML/LCA/TEA source for optimizing sludge HTL energy, carbon emissions, and economic viability.

Open source
uncertainty-pnnl-prelim-2016

Preliminary HTL and upgrading TEA for municipal sludge

PNNL preliminary sludge HTL TEA source with feedstock disposal credit and centralized upgrading assumptions.

Open source
uncertainty-pnnl-sot-2022

Wet Waste HTL and Biocrude Upgrading to Hydrocarbon Fuels: 2022 SOT

PNNL state-of-technology report for wet-waste HTL conversion, upgrading, LCI, energy, and carbon efficiency data.

Open source
uncertainty-pnnl-electrooxidation-2025

Electrocatalytic oxidation of HTL aqueous phase for H2

PNNL source indicating HTL aqueous COD may supply hydrotreating H2 while treating the aqueous phase.

Open source
uncertainty-rsc-wwtp-2024

HTL integrated with wastewater treatment plants

RSC source comparing co-located WWTP HTL process configurations, TEA, and LCA assumptions.

Open source
uncertainty-nrel-lci-2023

Biofuel life-cycle inventory comparison

LCI source for comparing biofuel pathways, aqueous treatment boundaries, and upgraded wet-waste fuel cases.

Open source
uncertainty-pnnl-lifetime-2021

Extended catalyst lifetime testing for HTL biocrude

PNNL source for long-run hydrotreating and catalyst deactivation uncertainty.

Open source
uncertainty-catalyst-slurry-2024

Continuous slurry hydrotreating of sewage-sludge HTL biocrude

Pilot-scale slurry/fixed-bed comparison with operability and long-run stability still requiring proof.

Open source
uncertainty-energy-fuels-tea-2023

Sewage-sludge HTL liquid biofuels TEA

Sewage-sludge HTL TEA source for heat integration, centralized upgrading, and economic context.

Open source

the pathway is not investment-ready until uncertainty bands show the same case passes yield, MFSP, CI, catalyst, aqueous, and feedstock gates together