Interactive Research Twin

Digital Twin Lab

A browser-based 3D control surface for comparing sewage-to-fuel scenarios, model artifacts, and research leads.

4

Scenario branches

6

Process units shown

6

New research/tool leads

Interactive 3D Twin

Scenario-controlled process map

Biocrude30%
Aqueous55%
H2 demand48%
EROI5.1
Readiness68%

Current recommended base case. Balances liquid biocrude, aqueous polishing, methane recovery, and fuel-quality limits.

Feed

Sludge + Co-feed

Variable primary/secondary sludge, food waste, FOG, or algae blend.

Feedstock composition controls lipid/protein/carbohydrate conversion and nitrogen burden.
Conversion

HTL Reactor

Wet conversion core for biocrude, aqueous phase, gas, and hydrochar.

Recent reviews still rank municipal sludge HTL as a leading wet-sludge liquid-fuel pathway.
Water

Aqueous Control

Treat, recover, digest, or oxidize dissolved organics and nitrogen species.

Aqueous phase is both a carbon-recovery opportunity and a scale-up risk.
Upgrade

Hydrotreating

Stabilization, hydrodeoxygenation, hydrodenitrogenation, and product-slate control.

Fuel quality remains gated by N, O, S, catalyst life, hydrogen demand, and fractionation.
Product

Fuel Product

Marine fuel first, renewable diesel if properties close, SAF only after aviation-pathway proof.

Product slate changes upgrading severity and business case.
Residual

Residuals + PFAS

Hydrochar, metals, PFAS, salts, nutrients, and disposal/reuse route.

Contaminant routing has to close before fuel claims are promoted.

Docker-generated artifacts

RDKit conformers and OpenUSD scene outputs

The modeling container now generates molecule conformers and a USDA process scene under `modeling/reports/`. Those files are intentionally ignored by git so they can be regenerated from the tracked molecule and process data.

Water Research 2026

Three-stage sludge biocrude upgrading and blended fuel-use framing

The review reinforces that industrial implementation is blocked by formation complexity, suboptimal fuel quality, and undefined upgrading methods.

Model actionKeep the digital twin separated into feed chemistry, HTL conversion, aqueous phase, upgrading, product slate, and residual gates.
Open source
Renewable and Sustainable Energy Reviews 2025

Sewage-sludge HTL review highlights catalyst, co-solvent, and pretreatment levers

The review reports mixed sludge as a strong feedstock and summarizes catalyst/pretreatment yield gains, while emphasizing high N and O in biocrude.

Model actionRepresent catalyst and co-feed levers as scenario controls, not guaranteed yield increases.
Open source
Journal of Cleaner Production 2025

Integrated HTL and wet oxidation can move toward autothermal operation

Wet oxidation of HTL aqueous phase can provide process heat and improve energy return in an integrated configuration.

Model actionAdd an autothermal scenario with lower aqueous burden but higher corrosion, emissions, and heat-integration validation needs.
Open source
RSC Sustainability 2025

Machine-learning and reaction-engineering models can screen HTL operating space

Open predictive modeling can help rank feed and severity cases before bench experiments consume material.

Model actionUse the twin as a management-facing shell around future Python/RDKit/Pyomo scenario output.
Open source
OpenUSD documentation

OpenUSD gives the project a portable 3D scene format

OpenUSD stages can carry named process prims that external 3D tools can inspect or convert.

Model actionGenerate a USDA process scene from Docker so the frontend 3D view and offline asset pipeline share one model vocabulary.
Open source
RDKit conformer documentation

RDKit conformers make the molecule catalog viewable as 3D structures

Fuel markers and aqueous-risk molecules can be exported as 3D SDF records for molecular visualization and review.

Model actionGenerate 3D conformers for catalog entries with SMILES in the Docker modeling workbench.
Open source